After Work
Rewards for work well done!
"There was no one near to confuse me, so I was forced to become an original"
Joseph Haydn
Soaring
One-man Wing Rigger
This piece of specialized equipment is used to unload and position for assembly the wings of a glider, one at a time and without assistance. Each wing is approximately 23' long and weighs 120 lbs.
Positioned to receive wing
Safely locked in for positioning
Rotated and ready for assembly
Positioned to receive wing
Soaring
Trailer Reconfiguration
I reconfigured the front of the glider trailer to accommodate the one-man wing rigger and added a storage box.
Old trailer configuration
Storage box open
Old trailer configuration
Soaring
ASW-15B - New Instrument Panel
I fabricated a new instrument panel for my glider to reorganize and add to the cluster. I also added a power socket for peripherals (i.e. flight computer).
Old panel
2D CAD layout of new Panel
New panel
Old panel
Soaring
ASW-27 Instrument Configuration/Packaging
A new instrument panel including the addition of peripheral (behind the panel) navigation equipment, GPS antennas, and a power distribution block were neatly installed in a very limited space.
Custom Remodeling
Matching Custom Display Cabinet
Custom cabinet built to match style of existing cabinets and provide a unique display.
Cherry cabinets ending with a custom display unit
Custom display cabinet with glass shelves
Cherry cabinets ending with a custom display unit
Custom Remodeling
Custom Desk
Custom built base cabinets with drawers of different sizes and one of file folder size topped with butcher block.
Custom office desk
Custom office desk - drawers open
Custom office desk
Custom Remodeling
Custom Matching Cabinets
This kitchen was extended and improved by adding two base cabinets, one with a garbage can pullout and the other of a unique shape to provide storage for large kitchen wares. The new countertop overhangs the two new cabinets creating a breakfast bar feature.
2D CAD layout of custom cabinets
Check fit of custom cabinets
Finished cabinets with new countertop
2D CAD layout of custom cabinets
DIY when you have the skills and imagination is the best!
Personal Projects
The following is a sampling of the projects I've designed and built for my hobbies and homes.
3.6m Manual Mount Antenna
Original C-Band Design
Signal source/test bed for satcom electronics installed on the Scientific-Atlanta campus - Norcross, GA.
3.6m Motorized Mount Antenna
Redesigned for Ku-band and Motorized Positioning
The 3.6m reflector supporting structure and mount interface were redesigned to improve surface accuracy, facilitate adaptation of motorization, and to improve manufacturability.
7m Reflector Panel Tooling
Stretch Forming Die, Trim Tool
These tools are machined iron castings. The shape of the stretch forming die was designed to produce two panels per rectangular sheet of aluminum. The trimming tool employs a vacuum chuck allowing continuous router access. Invert the tool on its pivots to drill reflector assembly holes.
3.6m Reflector Inspection
Gantry CMM Inspection
CMM validation of reflector assembly surface accuracy (design goal +-0.020").
3.6m Argentina
Installation and training for first delivered units - Buenos Aries, Argentina
Conducted first unit assembly/installation and installation training for a new customer in Buenos Aries at their headquarters. Subsequent units were installed all over the country by the team on site that day.
3.6m Alaska
Survey of high wind damage at a remote site
Surveyed damage to one of two co-located 3.6m motorized mount antennas. These were installed at the peak of a mountain and subject to winds in excess of 125mph.
Whether it's design work in the office, getting hands dirty prototyping in the shop, traveling to tooling vendors for inspections and first article production, field service installation training or on site troubleshooting, it's all about engineering, customer service and expanding my horizons.
Professional Projects and Field Work
The following are samples of my past professional projects.
About
A Visual Storyteller
As I continue my life's journey, I like to think of my career and pastimes as one big learning experience that continuously grows with each endeavor, project and collaboration. With a dedication to functionality and a curiosity for what’s ahead of the curve, I keep my work practical, relevant and creative. Have a look at my past projects, and feel free to reach out with any questions.
A Lifetime of Creations
Jack Cooper
Welcome to my portfolio. From experimental passion projects to commissioned work for clients, I’ve had the opportunity to create a variety of projects. I thrive on creative challenges and enjoy building strong relationships along the way. Explore samples of my work below, and contact me directly to learn more.
